MOS Varactor Structure and Methods

ABSTRACT

Apparatus and methods for a MOS varactor structure are disclosed An apparatus is provided, comprising an active area defined in a portion of a semiconductor substrate; a doped well region in the active area extending into the semiconductor substrate; at least two gate structures disposed in parallel over the doped well region; source and drain regions disposed in the well region formed on opposing sides of the gate structures; a gate connector formed in a first metal layer overlying the at least two gate structures and electrically coupling the at least two gate structures; source and drain connectors formed in a second metal layer and electrically coupled to the source and drain regions; and interlevel dielectric material separating the source and drain connectors in the second metal layer from the gate connector formed in the first metal layer. Methods for forming the structure are disclosed.

BACKGROUND

A common requirement for an advanced electronic circuit and particularlyfor circuits manufactured as integrated circuits (“ICs”) insemiconductor processes is the use of varactors. Varactors or “variablereactors” provide a voltage controlled capacitor element that has avariable capacitance based on the voltage expressed at the terminals anda control voltage. Metal oxide semiconductor or MOS varactors may have acontrol voltage applied to a gate terminal that provides a control onthe capacitance obtained for a particular voltage on the remainingterminals of the device.

Because a varactor is based on a reverse biased P-N junction, theterminals are typically biased such that no current flows across thejunction. A circuit element structure where no current flows between theterminals provides, in essence, a capacitor. However, by varying thebias on the third terminal (the “gate” for a MOS varactor), the devicemay form a depletion or even an accumulation region under the gate,changing the current flow through the device. The effective capacitanceobtained is thus variable, and, voltage dependent. This makes thevaractor very useful as a voltage controlled capacitor. This circuitelement is particularly useful in oscillators, RF circuits, mixed signalcircuits and the like.

The capacitance obtained at a given control voltage for a varactor isdependent on physical quantities including the gate oxide thickness(“Tox”) and the doping of, for example, the doped well the varactor isformed in. MOS varactors may be an N+/n well type, a P+/p-well type, forexample. The well doping concentration and Tox are both physical factorsthat may be determined by using the measured varactor capacitanceobserved. These characteristics make varactors very useful as processcontrol monitors (“PCM”s) in semiconductor fabrication. At a waferacceptance test (“WAT”) stage, measurements of a varactor formed as atest structure or PCM on the wafer can provide quality information aboutthe Tox and the well doping characteristics of the wafer. Bad lots canquickly be identified and other wafers can be “binned” as better, orless better, lots based on the results of the WAT.

Further, because varactors offer a tunable capacitance, they are oftenused as circuit elements in radio frequency (“RF”) and mixed signalcircuit devices such as voltage controlled oscillators (“VCOs”), pulsecontrolled modulators (“PCMs”), delay lines, and the like. Of additionalimportance is the CV curve performance at various frequencies; forexample, RFs are particularly important for semiconductor devices thatmight be used for forming circuits for cellphones or other wireless orradio components.

A continuing need thus exists for a MOS type varactor that is compatiblewith advanced semiconductor processes without the need for additionalprocess steps, a varactor that is scalable across semiconductor processtechnology nodes, and which provides consistent performance compatiblewith modeling and circuit simulation across baseband, RF, MS and otherfrequencies, with an extended tuning ratio and which is useful as a PCMwithout the need for manual calibration steps after manufacture.

BRIEF DESCRIPTION OF THE FIGURES

For a more complete understanding of the present invention, and theadvantages thereof, reference is now made to the following descriptionstaken in conjunction with the accompanying drawings, in which:

FIG. 1 depicts in a cross section a varactor structure;

FIG. 2 depicts in a cross section the varactor structure of FIG. 1 withadditional connections;

FIG. 3 depicts a CV curve for a varactor;

FIG. 4 depicts in a plan view a portion of an embodiment varactor cell;

FIG. 5 depicts in a plan view another portion of an embodiment varactorcell;

FIG. 6 depicts in a plan view another portion of an embodiment varactorcell;

FIG. 7 depicts in a plan view another portion of an embodiment varactorcell;

FIG. 8 depicts in a plan view another portion of an embodiment varactorcell;

FIG. 9 depicts in a plan view another portion of an embodiment varactorcell;

FIG. 10 depicts in a plan view another portion of an embodiment varactorcell;

FIG. 11 depicts in a cross sectional view a portion of an embodimentvaractor cell;

FIG. 12 depicts in a cross sectional view a portion of an embodimentvaractor cell;

FIG. 13 depicts a CV characteristic curve plot for an embodimentvaractor cell;

FIG. 14 depicts in a circuit diagram an oscillator for use with anembodiment varactor cell;

FIG. 15 depicts in a circuit diagram a varactor and capacitor bank forthe circuit of FIG. 14;

FIG. 16 depicts in a circuit diagram for a voltage oscillator circuitfor use with an embodiment varactor cell;

FIG. 17 depicts an embodiment array of varactor cells in a plan view;and

FIG. 18 depicts in a chart the tuning ratio for an embodiment varactorcell compared to technology nodes and tuning ratios for conventionalvaractor cells.

The drawings, schematics and diagrams are illustrative and not intendedto be limiting, but are examples of embodiments of the invention, aresimplified for explanatory purposes, and are not drawn to scale.

DETAILED DESCRIPTION

The making and using of the presently preferred embodiments arediscussed in detail below. It should be appreciated, however, that thepresent invention provides many applicable inventive concepts that canbe embodied in a wide variety of specific contexts. The specificembodiments discussed are merely illustrative of specific ways to makeand use the invention, and do not limit the scope of the invention.

Embodiments of the present application which are now described in detailprovide novel methods and apparatus for a layout for MOS varactor cellsthat have a high-tuning ratio, and which exhibit a CV curve responsethat is consistent for modeling at baseband, mixed signal and RFfrequencies, which provides expected CV performance without devicecalibration, which is scalable for use in semiconductor device testing,and which s useful in applications such as a wafer after test processcontrol monitor for device characterization.

Conventional MOS varactors have extrinsic capacitances that occur due tometal to metal fringing capacitance formed in the layout structure.These extrinsic capacitances are in addition to the intrinsic capacitorsthat are created by, for example, forming an N+ to N well varactorstructure. The additional extrinsic capacitance causes variances in thepredicted or modeled responses between the modeled varactors and theactual varactors formed in semiconductor production. Because accuratedevice modeling is a crucial part of present day circuit design, thesevariances are undesirable. The capacitance to voltage or “CV” curve forthe actual varactors produced in conventional MOS structures isinconsistent and exhibits frequency dependent variances. The frequencydependent variances may appear as a frequency offset or added phasenoise in a circuit formed using the varactors. That is, the CV curvesare inconsistent between the baseband frequency for, for example, thedigital portion of a cell phone circuit, and the RF operation whichwould be observed for a varactor formed in the transceiver, or radiofunction, of the circuit which operates at radio frequencies. The CVvariances cause a lower performance for the varactors in a reduced thetuning range (the range of capacitance values that are within thecontrol voltage). Further, because calibration of these devices isneeded at a variety of operating points, a larger than desired siliconarea is needed to allow for calibration circuit and test pads.

In conventional MOS varactor structures, the “gate”, “drain” and“source” connector terminals are formed using a metallization patternover an active area, such as an area defined by the isolation oxide(“OD”). Capacitance extrinsic to the intrinsic capacitance of thevaractor itself may form due to the physical proximity of these metalconductors which are parallel metal conductors spaced by insulatingdielectric material. As the usefulness of a circuit element in moderncircuit design is adversely impacted by any errors or unexpecteddifferences in modeling and simulation, these variances from expectedcapacitor values for a gate voltage (variances in the CV curve) makeusing the varactors impractical. Calibration of the actual devices toadjust the models may be required after fabrication. Changes to thesemiconductor process node (for example transitions to a more advancedprocess technology) will also affect the CV performance observed andrequire additional calibration or adjustment, as the CV curve depends onfactors not easily predicted for a technology node. That is, theconventional MOS varactor performance is technology dependent, and notscalable.

In an embodiment, a cell layout for a MOS varactor is optimized byforming the source/drain and gate connections in a manner thateliminates or almost eliminates the extrinsic capacitances. The gate isformed in a first level metal (“metal 1”) and polysilicon connectionlayers overlying an active area and a well in a semiconductor substrate.The source/drain connectors are formed in a second level metal (“metal2”) or a higher level metal overlying the active area, with the metal 2and metal 1 conductors arranged so that the coupling capacitancesbetween the source/drain and gate connections, that is the extrinsiccapacitances, are reduced or eliminated. In this manner the extrinsiccapacitances between gate and source/drain conductor connections to thevaractor are reduced over the conventional MOS varactor layout, and theresulting varactor cell performance is greatly improved. The optimizedcell layout is formed using existing metal layers and existing steps insemiconductor processing, and no additional process steps or added masklayers are needed to use the embodiments. No exotic or expensivematerials are required to obtain the increased performance.

FIG. 1 depicts in a cross sectional view a varactor structure 1 that maybe used with the embodiments. A semiconductors substrate 11 is provided;comprising silicon, gallium arsenide (“GaAS”) or silicon germanium(“SiGe”), or other semiconductor materials. A wafer form of thesubstrate may be provided; alternatively a silicon on insulator (“SOI”)layer may form substrate 11. In this illustrative and non-limitingexample, a P type substrate is used. P type semiconductor material isformed by substituting appropriate dopant atoms, such as boron (“B”), inthe crystal lattice.

A well is formed for containing the varactor. Deep N well 13 is formed.In the embodiment of FIG. 1, isolation for the N well 17 which containssemiconductor material doped by implantation to a N type conductivity,using dopants such as phosphorous (“P”) and the like, is isolatedelectrically by shallow trench isolation (“STI”) regions 21. The STIregions are formed as a trench filled with insulator material. Otherforms of isolation such as LOCOS could be used. In addition, in thisexample embodiment, P well regions 15 provide additional isolation andP+ ohmic contacts 19 provide a body or bulk contact to the substrate 11.

MOS varactor elements are formed in N well 17. As is known to thoseskilled in the art, gate structures 25 are formed over a gate dielectric29. In the illustrated embodiment of FIG. 1, two gate structure portions25 are shown, although one or more may be provided in the well 17. Thevaractor is not a transistor so some structures often used in transistorfabrication are not shown, such as lightly doped source and draindiffusions, channel doping, and silicide are not shown. Howeversource/drain contacts 23 are formed adjacent either side of the gates25. The gate dielectric may be a thermally grown or otherwise formedgate dielectric. Oxide, nitride, oxynitride or the like may be used forthe gate dielectric. Low K and high K gate dielectric material may beused, more typically thermally grown oxides such as SiO₂ may be usedGates 25 include sidewall spacers as are typically formed for gatestructures. These may be used for alignment of the N+ source and drainregions 23 which are implanted regions doped to an N+ conductivitywithin the N well 17. While the N+ regions 23 may be formed self alignedto the gates 25, alternatively, non self aligned processes may also beused.

FIG. 2 illustrates the structure 1 of FIG. 1 and in addition depicts theconnections for the gate and source/drain terminals. Gate conductors “G”are coupled together and to the gates 25 which are formed ofpolysilicon, for example, and this is shown doped to an N+ conductivity.Alternatively, metal gates may be used. In a “gate last” process, thegate material may be formed as a sacrificial gate, and after the otherprocess steps are completed, the gate material may be removed and ametal conductor formed to replace the sacrificial gate. However, in anembodiment described here, these additional process steps are not neededand a polysilicon gate is used.

The source/drain connections “S/D” are shown and form the otherterminals of the varactor. In a test structure, the source drainterminals may be connected together and also conveniently to a bulkcontact, P+ region 19, and to a ground terminal. Then, a control voltagemay be applied to the gate so that a gate to source voltage Vgs isexpressed across the gate and source terminals. The capacitance obtainedfor a given gate voltage may be plotted to measure the CV curve for thevaractor. When the varactor is used instead as an RF circuit element,the source and drain terminals may be coupled differently to provide acapacitor, the gate may receive a control voltage to tune the capacitorand thus adjust the circuitry. The three terminals then form a voltagedependent capacitor.

FIG. 3 depicts a pair of CV curves obtained for a varactor such as shownin FIG. 2. In FIG. 3, a first curve (the model or predicted CV curve) isshown and measured points for a fabricated device are plotted as well.As shown in FIG. 3, the voltage Vgs is applied from a negative voltage,respective to ground, to a positive voltage, and the capacitanceobtained is measured. The minimum capacitance Cmin in FIG. 3 is around2×10⁻¹⁵ Farads per micron squared, and the maximum (at the right side ofthe plot) is around 6×10⁻¹⁵ Farads per micron squared A figure of meritfor varactors, the “tuning ratio” indicates the range of capacitancesavailable using the control voltage. In this illustrative example, thetuning ratio is about 3, which is Cmax/Cmin. Ideally, a varactor willhave a large tuning ratio as this allows for a larger range ofcapacitance in a circuit application. The extrinsic capacitance ofconventional layout varactor cells acts as a physical limit on thetuning ratio, as it limits the minimum capacitance Cmin—even if theadjusted capacitance is lowered, the extrinsic capacitance adds to theminimum and restricts the tuning ratio for that device.

FIG. 4 depicts in a plan view a first portion of a layout of anembodiment varactor that has an optimized layout to improve theperformance. First the gate portion of a layout will be illustrated invarious layers so that the combined structure can be clearly understood.Next the source/drain portion will be shown, and then the combined celllayout will be shown. Hidden layers will be shown in outline whenoverlying layers would normally obscure these from the plan view.

In FIG. 4, an active area defined as OD 41 is shown. Two gate strips 43are formed in polysilicon. In the orientation shown, these strips 43 areshown running vertically or up and down. Of course this is an arbitraryorientation shown for ease of explanation. As an example for an N+/Nwell varactor, the polysilicon may be doped to an N+ conductivity type.Further, four contacts 47 are formed on the gates 43. These will be usedto couple a metal 1 gate connector (not yet shown) to the polysilicongate structures as described in detail below. Two horizontally orientedpolysilicon straps 45 are shown running left to right in FIG. 4. Theseare formed to couple the two gate strips to form a cross coupled cell.Contacts are also shown formed on these polysilicon strips at the endsand these will also couple to a metal 1 gate connector as describedbelow.

In FIG. 5, a plan view of the metal 1 pattern for the gate portion of anembodiment of the varactor cell layout is depicted. OD 41 defines theactive area which is, as in FIGS. 1 and 2, an N well in the substrate.An interlevel dielectric layer, not visible here, is formed over thepolysilicon layer, and a metal 1 layer 51 is formed in a metal 1dielectric material. If aluminum conductors are used, sputtering andother aluminum metal processes may be used. If copper single or doubledamascene processing is used, as is more prevalent, then a trench may beformed in the dielectric layer, and seed material deposited, and coppermay be formed by electroless or electrochemical deposition, to overfillthe trench, and the excess metal is polished back to the upper surfaceof the trench using chemical mechanical polishing (“CMP”). Copper,copper alloys, may be used, barrier layers may be used to line thetrench to prevent copper diffusion, and cover layers of nickel,palladium, gold, and the like may be used as is known in the art. InFIG. 5, the metal 1 layer is formed as a “t”-shape, overlying thevertical gate strips shown in FIG. 4, and the contacts to thepolysilicon layer, and also, overlying the horizontal cross couplingstraps of FIG. 4, and the polysilicon contacts, so that the metal 1 gateconductor couples together all of the polysilicon strips 45 and 43 usingthe polysilicon contacts 47 to form a low resistance metal 1 gateportion.

FIG. 6 illustrates in a plan view the combined gate structures includingmetal 1, the contacts to polysilicon, and the polysilicon over theactive area for the varactor cell. Here the metal 1 layer 51 is shown ontop with the dashed lines for the contacts 47 and the polysilicon 43 and45 illustrating the positions of the underlying polysilicon and thecontacts. Thus the gate portion of the varactor cell is complete anddoes not extend to any other metal layers, for example metal 2 is notused for any of the gate portion.

FIG. 7 illustrates in a plan view a first part of the source/drainlayout for the varactor cell of this illustrative embodiment. In FIG. 7only the OD 41, contacts 47, and metal 1 51 are shown. Note that themetal 1 portions shown in FIG. 7 are used only as part of a verticalsource/drain contact path to the substrate, and the metal 1 layerillustrated here does not include all of the metal 1 in the varactorcell. Contacts 47 are shown underlying the metal 1 portions to formanother part of the vertical source/drain contact paths.

FIG. 8 illustrates in a plan view the active area OD 41 and only thevias 55 that are VIA 1 layer vias, extending from the metal 1 layer tothe metal 2 layer, and the metal 2 pattern for the source drainconnector portion of the varactor embodiment. As for metal 1, the metal2 layer is isolated from the underlying portions by an interlayerdielectric, not shown, and the metal is formed in an insulatingdielectric material metal 2 layer. Aluminum conductors or moreprevalently now, copper conductors may be formed. Sputtering of thealuminum or single or dual damascene and CMP copper processes may beused to form the S/D metal 2 pattern 57. The vias 55 are conductivevertical paths and may be formed from conductive plugs, or in damasceneprocesses may be formed as via first, or trench first, processed metalto metal vias. Metal 2 layers 57 are shown forming a source/drainconnector overlying the contacts 55 and coupling the source and drainregions together. In alternate cell layouts for different applications,the source and drain connections could be formed as electrical separatedterminals.

FIG. 9 illustrates in a plan view the complete source/drain portion ofthe layout of an embodiment varactor cell. In FIG. 9, metal 2 layer 57forms the source/drain connections and overlies the structure. Metal 1portions 51 form part of a vertical connection from the metal 2 to thesubstrate contacts for the source and drain. VIA 1 vias 55 couple themetal 2 and metal 1 portions together over the contacts 47. The contactscomplete the vertical connections to the substrate from metal 2 to VIA 1metal 1 to contact to the source/drain regions 23 in the well portion ofthe substrate. Although the source and drain connections are coupledtogether in this embodiment, in other arrangements for the varactor, theconnections for the source and drain may be formed separately to providetwo plates for the capacitor and a third terminal (the gate) is used forthe control voltage.

FIG. 10 illustrates in a plan view the completed varactor cell layoutfor the embodiment varactor cell. Now the source/drain layout portionsof FIG. 9 are combined with the gate portions of FIG. 6 and the cell iscompleted. In FIG. 10, the metal 2 layer 57 for the source and drain isthe top layer in the plan view, so the underlying layers are shown asdashed areas. The gate portion 51 is in metal 1 and forms a connector atthe top of the cell, but underlies the metal 2 layer in part and isdashed where it would be obstructed from view. VIA 1 vias 55 couple themetal 2 layer vertically down towards the substrate and to portions ofthe metal 1 layer, and then contacts 47 couple the source drain to thesubstrate. Polysilicon gates 43 and the straps 45 are formed underneaththe metal 1 level, which is gate 51 and the polysilicon portions arecoupled to metal 1 by additional contacts 47 as shown. Thus in theembodiment varactor cell, the source/drain connectors are primarilyformed at the metal 2 layer. The gate is formed on the metal 1 layer andno part of the gate portion is at metal 2. The fringing capacitance thatwould otherwise form between the source/drain and gate connections inthe layout is eliminated, because the metal 2 and metal 1 layers are notformed as parallel fingers at the same level of the structure. Further,the source/drain metal 2 portion is formed primarily at the outer sidesof the active area while the gate portion in metal 1 is formed in thecentral portion, reducing the overlap vertically as well. The extrinsiccapacitance of the embodiment varactor is greatly reduced or eliminatedwhen compared to the prior conventional layout varactor cells.

FIG. 11 depicts in a cross sectional view the relationships of the metal1 and metal 2 layers in the varactor cell embodiment of FIG. 10. Thesource and drain regions are formed primarily of metal 2, layer 57,which lies over the outer sides of active area. The gate portions areformed in metal 1, layer 51, which lies at a level beneath metal 2.Although not shown in the figure for simplicity, dielectric materialseparates the metal 1 and metal 2 layers vertically and dielectricmaterial surrounds the metal conductors; so that fringing capacitancebetween metal 1 and metal 2 is reduced or eliminated.

FIG. 12 depicts in cross sectional view the vertical connections betweenthe source and drain metal 2 layer 57, and the N+ source/drain regionsin the N well, for example 23 in FIG. 1. The metal 2 layer overlies aVIA 1 via 55 between metal 2 and metal 1, then a metal 1 portion, then acontact portion 47, then makes contact to an N+ region 23 in the well 17formed in the substrate 11.

FIG. 13 depicts the CV characteristic obtained for a varactorimplemented in a 65 nanometer semiconductor process using the embodimentcell layout. The straight line curves are device model performance,while the plotted points are measured data of fabricated devices. Insharp contrast to the conventional varactor CV curves of FIG. 3, theexemplary embodiment CV curve close matches the modeled performance.There is very little variance across the tuning range. Also, andsurprisingly, the tuning ratio for the exemplary embodiment (Cmax/Cmin)is greatly extended. The minimum capacitance observed as 5×10⁻¹⁴ Farads,while the maximum observed is about 3×10⁻¹³ Farads, which gives a Cmax/Cmin tuning ratio of about 6; much greater than the tuning ratio for theprior conventional varactor cell. Importantly, the increased performanceis obtained without the need for using low k dielectric material ormetal gate technologies, keeping costs low and processes simple for theembodiments.

The varactor embodiments may be used in a variety of configurations. Asingle ended varactor as described above with source and drain coupledtogether and to ground may be formed as an N+/N well varactor, or as aP+/P well varactor. Differential ended varactors may be formed also asN+/N well or P+/P well varactors. The varactor cell is easily replicatedin a grid or pattern to form an array of cells that may be coupled as alarger varactor or as a plurality of independently controlled varactorcells. The varactor cells may be used in arrays to form largervaractors, or varactor banks, and may be used with linear capacitors toform a capacitor bank. As is known to those skilled in the art, a linearcapacitor may be formed using a MOS transistor structure using the gateterminal as one plate, and the source/drain terminals of the othercapacitor plate. By pairing a plurality of these linear capacitors withvaractors a highly tunable capacitance can be created.

In FIG. 14 a circuit diagram for a voltage controlled oscillator wherethe embodiment varactor cell may be used is shown. A regulatingamplifier receives a voltage reference Vref and compares a feedbackvoltage taken from the inductor labeled Ltank. An RC circuit of resistorR5 and capacitor C5 then couple the output of the regulating amplifierto the gate of the PMOS transistor M5, which supplies inductor L1 andcapacitor C1. The oscillator circuit include a differential amplifierformed from pull up transistors M3 and M4, which in this embodimentcircuit are PMOS transistors, and pull down transistors M1 and M2 whichare NMOS transistors, coupled to an inductor L2 and then to ground. Avariable capacitor “Cap Bank” is coupled across the differentialamplifier and receives two inputs, an array of capacitor selector inputslabeled “Cap Bank Tune n<5:0>”; and a fine tune input labeled “Vtune”.

In operation, the frequency of the oscillator is determined in part bythe capacitance value of the capacitor “Cap. Bank” which is settable bythe user using the input signals. The capacitor forms an LC timeconstant with the inductors in the circuit, so changing this capacitanceenables a tuning of the frequency of the oscillator.

FIG. 15 depicts in detail the use of the varactors with linearcapacitors to form a variable capacitor 71. In FIG. 15, the Vtune inputis coupled to a plurality of varactors using switches to form a finetuning portion of a switched capacitor bank. The remaining capacitanceis formed by the switched capacitors in the “Subsection Cap Bank” andthe “Linear Cap Bank” which is selectively added to the circuit inresponse to the encoders input.

FIG. 16 illustrates in a circuit diagram a voltage controlled oscillatorcircuit that may be used with the embodiment varactor cell of FIG. 10.Varactor Val is formed of two varactor cells coupled to form opposingvaractors between the sides of a differential transistor amplifiercircuit formed of transistors M17 and M18. The remaining transistors areconfigured to form an oscillator, resistor R1 and transistors M11, M12,M13, and M14 form bias circuits, and transistors M16 and M15 provideoutput nodes for the circuit. The frequency of the oscillator iscontrolled in part by the capacitors formed by the varactors in Val andthe inductors L1 and L2. By varying the value of the capacitors usingthe varactor control voltage, the oscillator may be tuned.

In characterizing the performance of the circuit of FIG. 16 usingvaractors, important metrics are the tuning range of the varactors, thegain “K” of the VCO circuit, which corresponds to the tuning range, andthe phase noise of the varactor, which also corresponds to the frequencyperformance of the circuit. With respect to the phase noise, thevariance of the CV curve may cause a frequency offset in the VCOperformance. By using the improved varactor cell layout of theembodiments, the phase noise is reduced, the tuning range is extended,and the performance of the VCO with the varactor of the embodiments isalso improved.

FIG. 17 depicts in a plan view a varactor array layout formed of thevaractor cells of an embodiment. In FIG. 17, array 101 is formed of thevaractor cells of FIG. 10 arranged in an array. The cells 103 and 104have a common gate terminal and source/drain terminals extending acrossthe two cells. Cells 113 and 107 likewise share a common gate terminaland source and drain terminals. Cells 115 and 109 likewise share acommon gate terminal and source and drain terminals. The cells may bearranged in many different sized arrays and may have common orindependent control voltages and common or independent source and drainterminals for use in a variety of circuit applications.

FIG. 18 depicts a comparison showing the tuning ratio for conventionalvaractor cells in process nodes varying from a minimum feature size of28 nanometers to one of 90 nanometers, and at point 73, the resultsobtained for an embodiment varactor cell of this application fabricatedin a 65 nanometer semiconductor process. The tuning ratios for theconventional devices varied from 5 to about 4.5. In a surprisingly largeimprovement the varactor made using the exemplary varactor cell layoutexhibits a 6.2 tuning ratio at the 65 nanometer node. Thus by utilizingthe cell layouts of the exemplary cell embodiments, without any othermodifications, the varactor performance is increased markedly over theconventional varactor cells. No additional complex manufacturing stepssuch as the use of high K gate dielectric, metal gates, and the likewere needed to obtain this result which is scalable and process nodeindependent.

In an embodiment, an apparatus comprises a semiconductor substrate; anactive area defined in a portion of the semiconductor substrate; a dopedwell region in the active area extending into the semiconductorsubstrate; at least two gate structures disposed in parallel over thedoped well region, the gate structures comprising conductors lying overgate dielectric material; source and drain regions disposed in the wellregion formed on opposing sides of the gate structures; a gate connectorformed in a first metal layer overlying the at least two gate structuresand electrically coupling the at least two gate structures; source anddrain connectors formed in a second metal layer and overlying the sourceand drain regions the well region and electrically coupled to the sourceand drain regions; and interlevel dielectric material electricallyseparating the source and drain connectors in the second metal layerfrom the gate connector formed in the first metal layer. In anotherembodiment, the above described apparatus further includes the gateconnector wherein no portion of the gate connector is formed in thesecond metal layer.

In another embodiment, an apparatus comprises circuitry formed on asemiconductor substrate having a frequency dependent function, thecircuitry including inductors and at least one tunable varactor cell,the at least one varactor cell further comprising an active area definedin a portion of the semiconductor substrate; a doped well region in theactive area extending into the semiconductor substrate; at least twogate structures disposed in parallel over the doped well region, thegate structures comprising conductors lying over gate dielectricmaterial; source and drain regions disposed in the well region formed onopposing sides of the gate structures; a gate connector formed in afirst metal layer overlying the at least two gate structures andelectrically coupling the at least two gate structures; source and drainconnectors formed in a second metal layer and overlying the source anddrain regions the well region and electrically coupled to the source anddrain regions; and interlevel dielectric material electricallyseparating the source and drain connectors in the second metal layerfrom the gate connectors formed in the first metal layer.

In another embodiment a method comprises disposing at least two varactorgate conductors arranged in parallel over an active area defined in asemiconductor substrate, the two parallel gate conductors overlying gatedielectric material; disposing source and drain regions in the activearea and on opposite sides of the gate conductors; forming a first metallayer gate connector over the at least two varactor gate conductors;electrically coupling the first metal layer gate connector to thevaractor gate conductors using vertical contacts through an insulatormaterial; forming a second metal layer source/drain connector over theactive area spaced from the gate connector; and electrically couplingthe source and drain regions to the second metal layer source/drainconnector by forming vertical connections comprising a first level viathrough an interlevel dielectric to a first metal layer portion and acontact to the source drain regions in the active area. Althoughexemplary embodiments and their advantages have been described indetail, it should be understood that various changes, substitutions andalterations can be made herein without departing from the spirit andscope of the invention as defined by the appended claims. For example,it will be readily understood by those skilled in the art that themethods may be varied while remaining within the scope of the presentinvention.

Moreover, the scope of the present application is not intended to belimited to the particular embodiments of the structures, methods andsteps described in the specification. As one of ordinary skill in theart will readily appreciate from the disclosure of the presentinvention, processes, or steps, presently existing or later to bedeveloped, that perform substantially the same function or achievesubstantially the same result as the corresponding embodiments describedherein may be utilized according to the present invention. Accordingly,the appended claims are intended to include within their scope suchprocesses or steps.

1. An apparatus, comprising: a semiconductor substrate; an active areadefined in a portion of the semiconductor substrate; a doped well regionin the active area extending into the semiconductor substrate; at leasttwo gate structures disposed in parallel over the doped well region, thegate structures comprising conductors lying over gate dielectricmaterial; source and drain regions disposed in the well region formed onopposing sides of the gate structures; a gate connector formed in afirst metal layer overlying the at least two gate structures andelectrically coupling the at least two gate structures; source and drainconnectors formed in a second metal layer and overlying the source anddrain regions the well region and electrically coupled to the source anddrain regions; and interlevel dielectric material electricallyseparating the source and drain connectors in the second metal layerfrom the gate connector formed in the first metal layer.
 2. Theapparatus of claim 1, wherein no portion of the gate connector is formedin the second metal layer.
 3. The apparatus of claim 1, wherein thefirst metal layer gate connector is disposed overlying a central portionof the active area.
 4. The apparatus of claim 1, wherein the gatestructures comprise polysilicon.
 5. The apparatus of claim 4, whereinthe gate structures comprise doped polysilicon.
 6. The apparatus ofclaim 1 and further comprising gate strap conductors formedperpendicular to the gate conductors and electrically connected to thegate conductors.
 7. The apparatus of claim 6 wherein the gate connectorin the first metal layer is further coupled to the gate strapconductors.
 8. The apparatus of claim 7, wherein the gate connector ist-shaped.
 9. The apparatus of claim 1, wherein the source and drainconnectors are coupled to the source and drain regions by verticalconnectors, comprising: a via formed in interlevel dielectric andelectrically coupling the second metal layer to a first metal layerportion; and a contact formed coupling the first metal layer portion tosource and drain regions in the well.
 10. The apparatus of claim 9wherein the vertical connectors are formed in corner portions of theactive area.
 11. An apparatus, comprising: circuitry formed on asemiconductor substrate having a frequency dependent function, thecircuitry including inductors and at least one tunable varactor cell,the at least one varactor cell further comprising: an active areadefined in a portion of the semiconductor substrate; a doped well regionin the active area extending into the semiconductor substrate; at leasttwo gate structures disposed in parallel over the doped well region, thegate structures comprising conductors lying over gate dielectricmaterial; source and drain regions disposed in the well region formed onopposing sides of the gate structures; a gate connector formed in afirst metal layer overlying the at least two gate structures andelectrically coupling the at least two gate structures; source and drainconnectors formed in a second metal layer and overlying the source anddrain regions the well region and electrically coupled to the source anddrain regions; and interlevel dielectric material electricallyseparating the source and drain connectors in the second metal layerfrom the gate connectors formed in the first metal layer.
 12. Theapparatus of claim 11 wherein the at least one varactor cell furthercomprises an array of identical varactor cells coupled together.
 13. Theapparatus of claim 11 wherein the second metal layer overlying the arrayof varactor cells is free from any electrical connection to the gateconnectors.
 14. The apparatus of claim 11, wherein the circuitryprovided on the substrate having a frequency dependent function furthercomprises a voltage controlled oscillator, the circuitry furthercomprising a variable capacitor bank comprising the at least one tunablevaractor and additional variable capacitors, and the gain K of thevoltage controlled oscillator is determined by adjusting the capacitanceprovided by the additional variable capacitors, and adjusting thecapacitance provided by tuning the at least one tunable varactor.
 15. Amethod, comprising: disposing at least two varactor gate conductorsarranged in parallel over an active area defined in a semiconductorsubstrate, the two parallel gate conductors overlying gate dielectricmaterial; disposing source and drain regions in the active area and onopposite sides of the gate conductors; forming a first metal layer gateconnector over the at least two varactor gate conductors; electricallycoupling the first metal layer gate connector to the varactor gateconductors using vertical contacts through an insulator material;forming a second metal layer source/drain connector over the active areaspaced from the gate connector; and electrically coupling the source anddrain regions to the second metal layer source/drain connector byforming vertical connections comprising a first level via through aninterlevel dielectric to a first metal layer portion and a contact tothe source drain regions in the active area.
 16. The method of claim 15wherein disposing at least two varactor gate conductors comprisesproviding doped polysilicon.
 17. The method of claim 16 and furthercomprising providing at least two gate straps of polysilicon coupled tothe at least two varactor gate conductors.
 18. The method of claim 15,wherein providing the first and second metal layers comprises providingcopper.
 19. The method of claim 15, and further comprising coupling thesource and drain connectors to ground.
 20. The method of claim 15, andfurther comprising coupling the source and drain connectors to groundand measuring the capacitance obtained for a range of gate voltagesapplied to the gate connector to characterize the substrate.